3D printing — unlimited shapes
3D printing transforms digital designs into physical objects, offering unparalleled freedom for custom award shapes. From intricate figurines to complex components, it brings your vision to life.
3D printing, also known as additive manufacturing, takes a virtual three-dimensional design and builds it layer by layer into a tangible object. This technology is incredibly versatile, allowing for the creation of highly complex elements and figurines that might be impossible or cost-prohibitive with traditional manufacturing methods. We use 3D printing for several purposes: creating prototypes for serial production, making molds for final casting, and producing final award components or entire statuettes, especially for small-scale projects where traditional molding would be uneconomical. Depending on the chosen technology and client needs, 3D printed elements often undergo post-processing like surface smoothing, painting, or chrome plating to achieve the desired finish.
SLA printing
*High-resolution resin prints for fine detail*
SLA (Stereolithography) printing utilizes liquid resin, which is selectively cured by a laser. The printer's tray is positioned just above the resin surface, and the laser sinters a thin layer that adheres to the tray. After each layer, the tray moves slightly upward, and the process repeats, building the object from the bottom up. This technology is known for its high resolution and smooth surface finish, making it ideal for creating detailed models, intricate figurines, or even small, precise casting molds where fine details are critical.
SLS and DMLS
*Strong, complex forms in plastic or metal*
SLS (Selective Laser Sintering) and DMLS (Direct Metal Laser Sintering) technologies use powdered material – plastic for SLS, and metal for DMLS. A laser sinters successive layers of powder, fusing them together. A key advantage is the absence of support structures, allowing for the production of geometrically complex and intricate prints without additional post-processing to remove supports. DMLS, using metal powders, offers the highest strength among 3D printing methods and a choice of metals, including precious ones, though it is also the most expensive option.
FDM printing
*Cost-effective for larger prototypes*
FDM (Fused Deposition Modeling) involves extruding a thermoplastic filament, which is heated and deposited layer by layer onto a build platform. The molten plastic fuses with the previous layer as it cools. While FDM is generally more affordable and quicker for larger objects, it typically has lower accuracy and resolution compared to other 3D printing methods. This makes it a practical choice for creating larger prototypes or functional parts where extreme detail isn't the primary concern, but cost and speed are important.
MJP printing
*Smooth surfaces and intricate details*
MJP (MultiJet Printing) works similarly to an inkjet printer, depositing thin layers of photopolymer material onto a build platform and then curing them instantly with UV light. A unique aspect of MJP is its use of a separate support material, a wax-like resin, which is easily removed with water after printing. This allows for the creation of complex and intricate figures without traditional, difficult-to-remove supports. MJP is prized for its high accuracy and exceptional surface quality, producing awards with a very smooth, detailed finish.
CJP printing
*Full-color prints, fast and affordable*
CJP (ColorJet Printing) combines elements of SLS and MJP. It uses a powder base, but instead of laser sintering, successive layers are bonded together by a liquid binder applied through an inkjet-like print head. A significant advantage of CJP is its ability to use colored binders, allowing for the direct production of full-color prints. This technology is known for its speed and relatively low cost, making it an excellent choice for creating vibrant, multicolored elements that are not achievable with other 3D printing methods, all without the need for support structures.
Working with 3d printing.
When should I choose 3D printing for my custom award?
3D printing is ideal when your award design features highly complex geometries, intricate details, or unique shapes that are challenging or impossible to create with traditional manufacturing. It's also a cost-effective solution for small batch runs or one-off custom pieces where the expense of creating casting molds would be prohibitive. It's also excellent for rapid prototyping.
What materials are available for 3D printed awards?
The material options depend on the specific 3D printing technology. You can choose from liquid resins (SLA, MJP) for fine detail, plastic powders (SLS, CJP) for strength and versatility, metal powders (DMLS) for ultimate durability and premium feel, or thermoplastic filaments (FDM) for larger, more economical prototypes. Each material offers distinct properties and aesthetic finishes.
Can 3D printed awards be colored or finished?
Absolutely. Many 3D printed awards undergo post-processing to achieve the desired look. This can include surface smoothing to eliminate layer lines, painting for specific colors, or even chrome plating for a metallic sheen. Additionally, CJP technology allows for direct full-color printing, providing vibrant, multi-hued awards straight from the printer.
How does 3D printing affect lead times and cost?
For complex designs or small production runs, 3D printing can significantly reduce lead times and be more cost-effective than traditional methods that require extensive mold making. However, costs vary widely by technology; DMLS (metal printing) is generally more expensive due to material and process complexity. Lead times are influenced by design complexity, material choice, and any required post-processing.
Ready to brief a piece in 3d printing?
Tell us the moment, send your brand assets, and we'll respond with two material directions in two working days.